In recent years, the automobile floor mat manufacturing industry has gradually matured. Floor mat manufacturers have sprung up like bamboo shoots after a spring rain, and the competition is growing. If you want to stand firm in such a fierce market competition, the competitiveness of products is particularly important. Now, most of the floor mats on the market have similar production processes, and the only one that can open the gap is the cutting process.
The advent of the rotary knife made many manufacturers come out of the vortex of manual cutting, and soon the rotary knife occupied the market. Compared with manual cutting, the rotary knife does improve the cutting efficiency and accuracy to a large extent. However, with the increase of production, the shortcomings of the rotary knife are gradually exposed.
1. The cutting speed of the rotary knife is still too slow, but it is a little faster than manual work. It is still difficult to meet the current market demand.
2. Low accuracy of the rotary knife. The rotary knife uses the axial rotation of the blade to cut materials. It is worn very quickly, and the accuracy is difficult to ensure. This not only affects product data, but also causes great trouble for subsequent sewing operations.
In view of the shortcomings of the rotary knife, the laser cutting machine soon came into being. The laser cutting machine has faster cutting speed and higher precision, which can better meet today's market demand.
But according to the observation in recent years, the laser machine also has a very big problem.
1. The high temperature generated by thermal cutting will burn the material, causing black edges and scorched edges, which will affect the product quality.
2. High temperature cutting will be accompanied by a large amount of smoke and unpleasant smell, and the environmental protection does not meet the national requirements.
Therefore, the laser machine is only suitable for cutting materials with high hardness such as metal and wood, not suitable for cutting flexible car mats.
In view of the fatal shortcomings of the laser machine, the vibrating knife cutting machine, which is more suitable for cutting car mats, has been gradually promoted.
The vibrating knife cutting machine is not only better than the laser machine in cutting speed and cutting accuracy, but also uses the cold cutting of the blade to cut, which is more environmentally friendly, will not produce odor and smoke, and will not damage the nature of the material itself. The vibrating cutter cutting equipment can also replace the cutter head. It supports different cutters, such as round cutter, pneumatic cutter, vibrating cutter, CNC milling cutter, brush, etc., and has more comprehensive functions. Not only are car mats, sponge foam, eva, pvc, carton packaging, multi-layer cloth, leather materials, etc. perfectly applicable.
